High pressure die casting machines

Our high pressure die casting machines offer rock-steady, rigid and solid performance ensuring uptime, consistent production and on-time delivery of high quality light alloy castings to your customers.

Our two platen toggle free die casting machines are extremely flexible - they adapt to different working conditions improving your productivity. Toggle free high pressure die casting machines are ideal for a diverse complex casting production and when the die is frequently changed.

Our three platen die casting machines with toggle are solid, reliable and ensure high productivity cycle times. We've engineered the IPr model to have larger platens to meet the increasing demands for the production of aluminium structural parts.

Read more detail below.

Italpresse Gauss is a global die casting technology leader offering the highest quality die casting machines, automated work cells and expert support services.
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TF Two Platen Toggle Free Die Casting Machines
IP & IPr Three Platen Die Casting Machines with Toggle

The TF series of toggle free die casting machines includes a wide range of models with closing forces from 1000 to 5700 tonnes. Our TF toggle free die casting machines are reliable, rigid and flexible.

 

Key Benefits

  • Closing force from 1000 to 5700 tonnes
  • Two platen toggle free machine
  • SC 3.0 shot end system for absolute injection precision and speed
  • Compensates for geometrical imperfection of the die and its thermal expansion, making it extremely flexible

 

KEY FEATURES

The TF toggle free die casting machines are reliable, rigid and flexible.

Reliable: the absence of the connecting rod system and the reaction platen makes the structure leaner, reducing the number of wear parts.

Rigid: the bigger and shorter tie bars make the machine extremely rigid, ensuring greater die closure for improved casting quality and minimal scrap rate.

Flexible: thanks to 4 independent nuts, the TF die casting machine is able to compensate for geometrical imperfection of the die and its thermal expansion, adapting to different working conditions.

Compact:  reduced footprint with the same closing force as the die casting machines with toggle.

Quality: high quality machine construction, made of forged or cast steel platen with coating to increase hardness, and special steel alloy tie bars.

Precise: equipped with SC 3.0 shot end system to maintain absolute consistency and repeatability of the shot, ensuring highest quality of the casting.

The TF die casting machine can be supplied as an automated solution: a fully automated cell that integrates all peripheral devices, from the furnace to automatic deburring with pieces ready for machining.

 

Medium size cold chamber toggle free die casting machines

Cold Chamber TF Series TF 1000 TF 1350 TF 1650 TF 1850 TF 2150
Closing force kN 9810 13243 16186 18148 21090
Injection force (with 0/25 bar backpressure) kN 1015 / 892 1150 / 1011 1294 / 1137 1470 / 1298 1704 / 1505
Injection stroke mm 740 740 800 900 1000
Platens dimensions mm 1520 x 1520 1785 x 1785 1960 x 1960 2200 x 2200 2230 x 2260
Distance between tie-bars mm 950 x 950 1050 x 1050 1150 x 1150 1300 x 1300 1350 x 1350
Min. /Max . die height mm 550 / 1000 600 / 1040 700 / 1150 800 / 1210 900 / 1400
Max. moving platen stroke mm 1300 1400 1500 1650 1800
Ejection force kN 486 574 574 574 716
Central ejection stroke mm 200 240 255 280 300
Max. surface area (with pressure on metal 40 MPa) cm2 2450 3310 4040 4535 5270
Max. shot weight kg 19 21.8 23.6 26.5 37.8
Motor rating kW 55 2 x 37 2 x 37 2 x 55 2 x 55
Machine weight t 48.5 67 96 116 144.5
Overall dimensions (length x width x height) mm 9090 x 3460 x 3540 9225 x 4060 x 3750 9667 x 4320 x 4300 11120 x 4780 x 4690 11775 x 4930 x 4685

Subject to technical alterations

 

Large size cold chamber toggle free die casting machines

Cold Chamber TF Series TF 2500 TF 2700 TF 3060 TF 3500 TF 4400 TF 5700
Closing force kN 24525 26487 30019 34335 43164 56000
Injection force (with 0/25 bar backpressure) kN 1704 / 1505 2135 / 1885 2135 / 1885 2818 / 2489 2818 / 2489 3320 / 3040
Injection stroke mm 1000 1250 1250 1250 1500 1600
Platens dimensions mm 2535 x 2535 2535 x 2535 2880 x 2880 3060 x 3060 3200 x 3200 3500 x 3500
Distance between tie-bars mm 1550 x 1550 1550 x 1550 1700 x 1700 1780 x 1780 1850 x 1850 2000 x 2000
Min. /Max . die height mm 900 / 1500 900 / 1800 1100 / 1650 1200 / 1800 1300 / 2000 1400 / 2400
Max. moving platen stroke mm 2000 2450 2000 2100 2500 3300
Ejection force kN 716 716 996 996 996 1196
Central ejection stroke mm 300 300 325 350 400 400
Max. surface area (with pressure on metal 40 MPa) cm2 6130 6620 7505 8585 10780 14000
Max. shot weight kg 42.4 59.1 59.1 65.4 78.5 110
Motor rating kW 2 x 75 2 x 90 2 x 110 2 x 110 2 x 160 4 x 90
Machine weight t 167 171 216 240 296 350
Overall dimensions (length x width x height) mm 12140 x 5000 x 4947 13611 x 5220 x 4910 14230 x 5400 x 5220 14780 x 5600 x 5830 16960 x 6000 x 5930 17700 x 6500 x 6300

Subject to technical alterations

 

Applications

High pressure die casting machines are ideal for a diverse complex casting production and when the die is frequently changed.

Some applications include:

Automotive parts: Engine blocks, gearboxes, oil sumps, engine support, structural parts (battery housing, car roof, shot tower, pillars).

Other industries: Radiators for household heating, escalator steps, chassis and components for electronic devices, telecommunication components, household appliances, electric motors.

FOR MORE INFORMATION

Write to us an email to info@nsdvina.com and our team will contact you. We want to offer you the best advice.
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